煤炭工程 ›› 2018, Vol. 50 ›› Issue (9): 163-166.doi: 10.11799/ce201809041

• 装备技术 • 上一篇    下一篇

开槽导体盘式矿用永磁耦合器的研究

张娜1,赵远1,张鹏2   

  1. 1. 山西天地煤机装备有限公司
    2. 江铃重型汽车有限公司
  • 收稿日期:2017-08-31 修回日期:2018-01-22 出版日期:2018-09-20 发布日期:2018-12-18
  • 通讯作者: 张娜 E-mail:zhangnazn329@163.com

The Research of Slotted Conductor Plate for Permanent Magnet Coupling in Coal Mines

  • Received:2017-08-31 Revised:2018-01-22 Online:2018-09-20 Published:2018-12-18
  • Contact: 张 娜娜 E-mail:zhangnazn329@163.com

摘要: 矿用永磁耦合器的铜导体盘结构通常是无槽的,从无槽导体盘中径向路径的涡电流对转矩传递起主导作用的事实出发,文章提出一种将导体盘开槽、开槽处填充轭铁的新型耦合器结构,旨在进一步提高传动性能。在原有40kW永磁耦合器的结构基础上,将导体盘结构做开槽处理,通过Ansoft Maxwell建模并仿真,发现轭铁位置的磁感应强度明显增大,气隙之间的磁场得到了加强。进一步针对不同的开槽角度、开槽数量、槽长度来得到相应条件下的磁通密度、涡流分布、涡流损耗密度图,得出槽尺寸大小与传递转矩的关系,最终得出导体盘开槽、并在开槽处填充轭铁的结构比无槽导体盘结构获得的传递转矩较大。

关键词: 开槽导体盘, 电磁场分析, 槽尺寸, 机械特性

Abstract: For permanent magnet coupling, the copper conductorplate is usually slotless. Based on the fact that the eddy-current of the radial path in the slotless conductor plays a major role in torque transmission performance,a new permanent magnet eddy-current coupling’sstructureis proposed,in which the conductor plate is slotted and the yoke is filled in the slot.On the basis of the original 40kW permanent magnetic coupler, the finiteelementmodel of slotted conductor plate is built and simulated by using Ansoft Maxwell.Compared with the analysis results without slot ,the magnetic induction intensity ,the eddy-current distribution of the air gap magnetic field are discussed.The results show that the magnetic induction of the surface position of the yoke is obviously increased,and the magnetic field between the air gap and the copper spoke is strengthened.Furthermore, the magnetic flux density, eddy current distribution and eddy current loss density diagram under different conditions of slotting angles ,slotting quantities and slotting lengths indicate that sizes of the slot have significant effect on the transmission torque .The results show that the structure of the conductor plate is slotted obtains the the greater transmission torque than the structure without slot .

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